The first step is to prepare detailed design specifications that clearly communicate your requirements to the socks factory. These will include patterns, colors, sizes and materials.
The factory will then convert your vector-based design into a bitmap code that the knitting machine can read. This is also the time to add logo embroidery if you want.
Customization
While socks may only make up a small portion of a person’s wardrobe, they are a popular product among consumers. This is because they can be customized with different designs and logos. In addition, they can be made in many colors and sizes. This makes them a great beginner product for new businesses. However, before you start producing socks, you need to know how they are manufactured.
The first step of sock manufacturing is pattern coding. This process converts your digital design files into a bitmap format that the knitting machine can read. This helps ensure that the socks will turn out correctly.
When choosing a custom sock manufacturer, it is important to look for one that is open in their communication. They should answer all of your questions in a timely manner and keep you updated on the status of your orders. They should also have the right logistics resources to ensure that your socks arrive on time and in good condition.
Design
Sock retailers will look for a sock factory that has a good quality control system. They will also want to know if the sock factory has a complete production line in its own plant and whether it can provide private label services. These are important considerations for socks that need to be branded with your own logo or design.
The raw materials of the sock are washed, spun and colored in a yarn mill. The factory will then dye the yarns according to your desired Pantone color. The hosiery boards are then rolled into a Stocking Setting Machine, which is like a large oven. The high heat heats and sterilizes the socks.
The sock is then cooled and packaged for shipping. A quality inspection is done to make sure that all specifications are met. Afterwards, the socks are packed into their finest packing boxes, which have the highest tensile strength. They are shipped to the distributors all over the world.
Production
The company produces high-quality socks for a number of well-known national and international brands. They use local and imported materials, focusing on quality and performance. Their products are comfortable, breathable, and long-lasting. They also support the community and are dedicated to sustainability.
In addition to their own production line, the company uses a custom-designed ERP system to track inventory and sales forecasting. This ensures that the factory is always ready to produce more of the same product for customers.
The company is known for its seamless technology and use of cotton, wool, merino, nylon, and other materials. It also offers a complete industrial chain, including a cotton socks factory, silk socks factory, pantyhose factory, and bale yarn factory. This allows them to control every aspect of production and quality requirements. All of their products are made from OEKO-TEX certified materials. They also dye their raw materials first before they are woven. This ensures a uniform color that lasts.
Packaging
Socks are a staple item of clothing for many people. They are worn daily, and they can be customized to meet specific needs. Whether you want socks that are more comfortable, have a certain color or pattern, or have special features, you can find the right sock for you at a sock factory.
The first step in the sock-making process is to confirm your sock specifications. You can tell the sock factory the fabric composition (e.g., cotton 50%+acrylic 50%+5%nylon) and other parameters you need. Then the technicians will compile all the details into a program code, and the socks will be made by a machine that reads the code and weaves the yarns.
The socks will then be paired, and automated machines will secure them into packages. Then the socks will be shipped to retailers worldwide or directly to customers. Besides standard packages, you can also choose to add special add-ons, such as silk ribbons or custom-made tags.